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Product Description

Product Description

MY-1S series Part-turn worm gearboxes suitable for Ball Valves, Butterfly Valves, Plug Valves,etc. Handwheel can choose according to your requirements.

 
MY-1S series part-turn worm gearbox has good mechanical quality and steady operating performance. It has high mechanical efficiency, with new design, and it’s very easy to operate. The flange connecting to valve is according to ISO5211.
 

Product Parameters

 

Model MY-0
-1S
MY-1
-1S
MY-2
-1S
MY-3
-1S
MY-4
-1S
MY-4
-1SZ
MY-5
-1S
MY-5
-1SZ
MY-6
-1S
MY-6
-1SZ
MY-7
-1SZ
MY-8
-1SZ
MY-9
-1SZ
MY-10
-1SZ
Ratio 72:1 85:1 122:1 187:1 190:1 335:1 273:1 625:1 408:1 952:1 1390:1 1840:1 4035:1 5280:1
Flange F12 F14 F16 (F20) F25 F25 F30 F30 F35 F35 F40 F48 F60 F60
φD 150 175 210 250 300 300 350 350 415 415 475 560 686 686
PCD D0 125 140 165 205 254 254 298 298 356 356 406 483 603 603
N-HP 4-M12-18 4-M16-24 4-M20-30 8-M16-24 8-M16-24 8-M16-24 8-M20-27 8-M20-30 8-M30-45 8-M30-45 8-M36-54 12-M36-54 20-M36-54 20-M36-54
Max stem dia. 38
10×8
45
14×9
55
16×10
65
20×12
80
22×14
80
22×14
105
28×16
105
28×16
115
32×18
115
32×18
140
36×20
155
40×22
200
45×25
220
50×28

 

Company Profile

 

FAQ

Q: What’s your main products?
A: Our main products are worm gearbox, bevel gearbox and spur gearbox for gate valve, globe valve, ball valve, butterfly valve and etc.

Q: How long is your delivery time?
A: Delivery time was depends on the quantity of the order and our inventory, normally is 10~15 days.

Q: Term of payment?
A: T/T 30% in advance, T/T balance before shipment.

Q: Can you provide free sample?
A: Yes, we can provide the sample for free, but the shipping costs need paid by yourself.

Q: Could you specially design and produce according to client’s requirements?
A: Yes, we can

If any other questions about our products, welcome to contact us.

Application: Industry
Function: Change Drive Torque
Step: Double-Step
Type: Worm Gear Box
Operation: Manual
Material: Ductile Iron, Carbon Steel (Customizable)
Customization:
Available

|

Customized Request

worm gearbox

How to Install and Align a Worm Reducer Properly

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:

  1. Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
  2. Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
  3. Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
  4. Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
  5. Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
  6. Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
  7. Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
  8. Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
  9. Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

worm gearbox

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

worm gearbox

Advantages of Using a Worm Reducer in Mechanical Systems

Worm reducers offer several advantages that make them suitable for various mechanical systems:

  • High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
  • Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
  • Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
  • Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
  • High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
  • Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
  • Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.

Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.

China manufacturer My-1s Series Manual Type Valve Worm Gearbox   best automatic gearbox	China manufacturer My-1s Series Manual Type Valve Worm Gearbox   best automatic gearbox
editor by CX 2023-09-23